Pulp & Paper Industry

Industrial Applications

Paper & Pulp Industrial Applications

Prescient Automation delivers purpose-built automation for every stage of the Pulp & Paper process — from raw fibre preparation through to finished reel and energy recovery.

Pulp Preparation

Prescient Automation provides advanced LT Switchboards, MCC Panels, PLC, SCADA, and Industrial Automation solutions for pulp preparation processes. Our systems automate wood handling, chipping, pulping, screening, refining, and stock consistency control to ensure efficient fiber processing, consistent pulp quality, and optimized production performance. Real-time monitoring enables improved process reliability and reduced operational downtime.

Bleaching and Washing — chemical dosing and brightness control

Bleaching & Washing

We deliver intelligent automation solutions for pulp bleaching and washing operations by providing precise control of chemical dosing, pH, temperature, flow, pressure, and washing sequences. Our PLC-SCADA platforms ensure consistent pulp brightness, efficient chemical utilization, reduced water consumption, and compliance with environmental standards while maximizing process efficiency.

Wet End and Dry End paper machine process automation

Dry End / Wet End

Dry End & Wet End Process

Prescient Automation offers comprehensive automation for both wet end and dry end paper manufacturing processes. Our systems control stock flow, consistency, headbox operation, wire section, press section, drying cylinders, moisture control, calendaring, and reel formation. Advanced process automation improves paper quality, enhances machine efficiency, and minimizes production losses.

Recovery Boiler and Evaporator — chemical recovery and steam generation

Recovery Boiler & Evaporator

Our automation solutions for recovery boilers and evaporator systems provide accurate control of combustion, steam generation, black liquor concentration, pressure, temperature, and heat recovery processes. Integrated PLC-SCADA systems optimize energy efficiency, improve process stability, reduce emissions, and ensure safe and reliable plant operation.

Stock Preparation and Approach Flow — refining and blending automation

Stock Prep & Approach Flow

Stock Preparation & Approach Flow

Prescient Automation delivers intelligent control systems for stock preparation and approach flow processes, including pulp blending, refining, screening, deaeration, additive dosing, and flow balancing. Automated process control ensures uniform stock consistency, stable machine performance, improved paper quality, and reduced raw material wastage.

Finishing and Rewinder System — reel slitting and packaging automation

Finishing & Rewinder

Finishing & Rewinder System

We provide complete automation solutions for paper finishing operations, including slitting, rewinding, sheet cutting, roll handling, inspection, and packaging systems. Our PLC-based control systems ensure accurate speed synchronization, tension control, defect detection, and production monitoring, resulting in improved product quality and higher operational efficiency.

Database and Energy Management — plant-wide data analytics and energy monitoring

Database & Energy Mgmt

Database & Energy Management

Prescient Automation integrates centralized SCADA, Industrial IoT, and database management systems for real-time production monitoring, historical data logging, alarm management, machine performance analysis, recipe management, and customized reporting. Our energy management solutions continuously monitor electrical consumption, steam usage, water utilization, and utility performance, enabling manufacturers to reduce operating costs and improve overall plant efficiency.